2024年7月18日 星期一 19:43:55

大豆制作食用包装纸的技术工艺

    用大豆制成包装纸来包装食品,既可保持食品原有风味和水分,又可防止空气进入,实现保鲜,且可连包装纸一起食用,不污染环境。其加工技术如下:

  粉碎:大豆经除杂后由粉碎机碎成粗粉,加水浸泡,漂去豆皮,室温下浸泡4小时—8小时,磨浆。

  过筛:在不断搅拌下,过100目筛,用注射泵将其打至糊化锅中。

  配制磷酯乳液:首先配好1%—2%烧碱溶液,然后加热到85—100℃,边搅拌边加入磷酯(烧碱用量为磷脂的0.8%—1.8%),使磷脂全部溶于碱液中,然后让其自然冷却到30—40℃,过100目筛,配成浓度为1%—2%的磷脂乳液。配好后的磷脂乳液pH值应在8—9之间,呈弱碱性。

  调糊:将上述淀粉液送入糊化锅后,加热至50℃,边搅拌边加入适量的热磷脂乳液(预热至84—90℃),并在90℃温度下保温2—3小时即配成淀粉蛋白糊。搅拌速度应控制在40转/分。

  炒膜:淀粉糊通过供料糟流入炒膜机的转动紫铜带上,并刮出厚度为2—3丝的糊膜,经40—45℃温度烘干即为食品包装纸成品。要注意的是,炒膜机的蒸汽压力应控制在0.15-0.25表压,压力过大容易使糊膜产生很多气孔,压力过低又不易使糊膜烘干。

  由于包装纸要求含水量不低于10%,所以,应向炒膜机内喷入蒸汽调湿,这样可防止糊膜干后发脆。为了提高包装纸的强度,可在淀粉糊化前,向糊内加入1.5%左右的褐藻胶或1%左右的食用明胶,目的是提高成品纸的韧性、强度,一般按上述比例加入胶质后,其强度可提高10%左右。

 

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